Key Features of Garuda Inspection System (GIS):

>Advanced Image Processing: Experience cutting-edge technology that captures and analyzes high-resolution images for precise defect detection. Benefit from advanced image enhancement techniques to ensure optimal image quality for accurate inspection.

360-Degree Surface Inspection: Seamlessly inspect the entire 360-degree surface of bottles, leaving no area unchecked. Our advanced GIS includes multi-angle viewing capabilities, allowing for comprehensive inspection from different perspectives.

Automated Defect Detection: Utilize sophisticated algorithms for automatic identification and highlighting of defects, ensuring efficient inspections. Our GIS employs machine learning techniques to continuously improve defect recognition accuracy and adapt to evolving inspection requirements.

Real-Time Monitoring: Gain real-time insights into the inspection process from multiple angles and perspectives. Our GIS features a live video feed display, enabling operators to monitor the inspection in real-time and make instant adjustments if necessary.

Customizable Inspection Parameters: Tailor GIS to your specific quality criteria with flexible and customizable parameters. Our intuitive software allows users to easily adjust inspection thresholds, defect classification rules, and measurement criteria to meet their unique quality control requirements.

High-Speed Conveyor System: Benefit from a robust conveyor mechanism for uninterrupted flow in high-speed production environments. Our high-speed conveyors are engineered to handle rapid bottle movement while maintaining precision and stability during inspections.

Comprehensive Reporting and Analytics: Generate detailed reports and gain valuable insights for quality control analysis and decision-making. Our GIS provides comprehensive statistical analysis tools, trend tracking, and data visualization, empowering you to identify areas for process improvement and optimize quality control strategies.

Integration and Compatibility: Seamlessly integrate GIS with other production line components and interfaces. Our GIS supports industry-standard communication protocols, ensuring smooth integration with existing equipment such as data processing units, reject mechanisms, and production management systems.

User-Friendly Interface: Enjoy an intuitive interface design for easy operation and reduced learning curve. Our user-friendly interface features intuitive controls, customizable display layouts, and on-screen guidance to streamline the inspection setup and operation process.

Enhanced Quality Control: Maintain consistent product quality, adhere to standards, and ensure regulatory compliance. The GIS enhances quality control processes by accurately detecting defects, reducing false positives, and enabling data-driven decision-making for process optimization and continuous improvement.

Defects Identified by GIS:

Shape Variation: GIS identifies any deviations from the standard bottle shape, including irregularities in contour, body symmetry, or neck alignment. It ensures that every bottle meets the required shape specifications.

Incomplete Blow: Detecting bottles with incomplete blow is crucial to ensure proper bottle volume and structural integrity. GIS identifies bottles that haven't been fully expanded during the blow molding process, preventing issues such as leakage or compromised structural strength.

Color Variation: Consistency in color is essential for product branding and visual appeal. GIS detects any variations in color intensity, hue, or uniformity, ensuring that bottles conform to the desired color standards.

Black Spots: Even tiny black spots on bottles can be visually unappealing and indicate potential quality issues. GIS detects and highlights these spots, allowing for their timely removal and maintaining the overall aesthetic quality of the bottles.

Flashes and Excess Material: Flashes occur when excess material escapes during the molding process, resulting in thin projections or unwanted protrusions on the bottle surface. GIS identifies flashes and excess material accurately, ensuring a smooth and defect-free bottle surface.

Under/Short Mold: Detecting under or short-molded bottles is crucial to maintaining uniformity in bottle dimensions. GIS identifies bottles that have not been adequately filled with molten material during the molding process, preventing issues like leakage or compromised structural integrity.

Contamination: GIS identifies any foreign particles or contaminants present on the bottle surface, such as dust, fibers, or residue. This ensures that bottles are free from any potential contaminants that may affect product quality or consumer safety.

Burn Spots: Burn spots, caused by excessive heat during the molding process, can impact both the visual appearance and structural integrity of bottles. GIS identifies and highlights these burn spots, enabling their prompt removal and ensuring defect-free bottles.

Extra Material: Detecting excess material or abnormalities in bottle structure is vital to maintaining optimal bottle weight and structural integrity. GIS identifies any instances of excess material, ensuring that bottles are manufactured with the right amount of material for their intended purpose.

Ovality: Ovality refers to deviations from a perfect circular shape, resulting in an irregular or oblong bottle structure. GIS identifies any variations in bottle shape that deviate from the desired circular form, ensuring consistent bottle dimensions.

Diameter Variation: Maintaining consistent diameter throughout the bottle is essential for proper closure fitting and overall bottle stability. GIS detects any diameter variations along the bottle body, ensuring uniformity and adherence to specifications.

Process of Inspection:

Bottle Pick-Up: The GIS starts its inspection process by picking up freshly blown bottles from the conveyor of the blow molding machine using a specially designed clamp conveyor.

Transfer to Flat Belt Conveyor: Once securely held by the clamp conveyor, the bottles are smoothly transferred to the flat belt conveyor. This conveyor ensures controlled movement of the bottles through the inspection GIS.

Multi-Angle Image Capture: As the bottles move along the flat belt conveyor, multiple high-speed cameras positioned at different angles capture simultaneous images of the bottles from all sides, top, and bottom. This provides comprehensive coverage for inspection.

Real-Time Image Processing: The captured images are processed in real-time using advanced algorithms within the GIS. These algorithms analyze the images, detect defects or anomalies, and classify them based on predefined criteria.

Defect Detection and Highlighting: Once a defect is identified, the GIS automatically highlights it, making it easy for operators to identify and take necessary actions for removal or further analysis.

Pneumatic Ejection Mechanism: In the event of a defective bottle, the GIS activates a pneumatic ejection mechanism. This mechanism swiftly removes the defective bottles from the production line, ensuring only bottles of high quality continue downstream.

Continuous Monitoring and Adjustment: Throughout the inspection process, operators can monitor the inspection in real-time using the live video feed display. They can make instant adjustments if necessary to optimize the inspection performance.

Seamless Integration: The GIS seamlessly integrates with other production line components and interfaces, facilitating smooth communication and coordination. It supports industry-standard communication protocols for easy integration with existing equipment.

Reporting and Analytics: The GIS generates detailed reports, providing valuable insights for quality control analysis and decision-making. The comprehensive statistical analysis tools, trend tracking, and data visualization assist in identifying areas for process improvement and optimizing quality control strategies.

Enhanced Quality Control: By accurately detecting defects, reducing false positives, and enabling data-driven decision-making, the GIS enhances overall quality control. It helps maintain consistent product quality, adhere to standards, and ensure regulatory compliance.

The Garuda Inspection System (GIS) combines advanced technology, comprehensive defect detection, seamless integration, and user-friendly operation to provide manufacturers with a powerful solution for maintaining high-quality standards in bottle inspection.